Common faults and solutions for end-port glass furnace are as follows:

1. The temperature on both sides of the regenerator is inconsistent

This may be due to the differences in the regenerator structure, combustion air duct installation method and air exchanger form between single-channel melting furnaces and multi-channel melting furnaces. In order to solve this problem, the temperature on both sides can be consistent by adjusting the structure of the regenerator, the installation method of the combustion air duct and the form of the air exchanger.

2. Abnormal increase in kiln pressure

This may be caused by problems such as flue gate failure, flue water accumulation, dust accumulation, grid blockage, etc. In order to solve this problem, it is necessary to inspect and repair the flue gate, and clean the flue and grid to ensure the normal operation of the kiln.

3. The checker bricks in the regenerator are damaged too quickly.

This may be caused by excessive harmful impurities in the fuel, excessive suspended solids in the smoke, conspicuous smoke under good weather conditions, etc. In order to solve this problem, it is necessary to select the appropriate fuel, reduce the content of harmful impurities, and regularly clean the suspended solids in the flue gas to ensure the stability and durability of the checker bricks.

4. System failure

This may be due to factors such as maintenance and replacement of machinery and equipment, fuel instability, differences in team operation levels, normal damage to the kiln, water accumulation, dust accumulation in the flue system, and even water shortage and power outage. caused. In order to solve this problem, the system needs to be inspected and repaired regularly to ensure the stability and safety of the system.

The maintenance and upkeep of end-port glass furnace is an important means to ensure its normal operation and extend its service life. Here are some maintenance and care recommendations:

1. Regular cleaning

Regularly clean the inner and outer walls of the kiln, including the liquid holes, pool walls and other parts that come into contact with the glass liquid, to ensure their safety and stability. Appropriate cleaning agents and tools should be selected when cleaning to avoid damage to the kiln.

2. Selection and use of refractory materials

The selection and use of refractory materials has an important impact on the service life of the kiln. Appropriate refractory materials should be selected according to the design requirements and usage conditions of the kiln, and constructed and used in accordance with the prescribed methods.

3. Operation and control of regenerator

The regenerator is an important part of the end-port glass furnace, and its operation and control directly affect the energy consumption and product quality of the kiln. The operation and temperature of the regenerator should be reasonably controlled based on the actual operation of the kiln.

4. Use of automation

Modern end-port glass furnace are usually equipped with automated systems, such as automatic reversing, automatic feeding, etc. These systems can increase productivity, but they also require regular maintenance and upkeep to keep them running properly.

5. Daily maintenance and upkeep

This includes regular inspection of various components of the kiln, such as burners, fans, feeding systems, etc., to detect and deal with problems in a timely manner. At the same time, regular maintenance should be carried out, such as replacing wearing parts, cleaning, etc.